OVERVIEW
• Ruggedized Linear Potentiometer
• Measure the linear motion or position of target
• Stroke lengths available from 350 to 700 mm (14 to 28 inches)
• Rod End Joints for simple mounting
• Anodized aluminum corrosion resistant housing
• Environmental rating of IP61 (Dust tight, Water resistant)
• 1.4" (36 mm) OD housing
HGSI's LPPS-36B series Linear Potentiometer Travel Sensor with Rod End Joints are used to monitor and track the linear motion or position of a target. These ruggedized sensors are ideal for use in industrial and laboratory applications including automotive, industrial, motion control, medical, and aerospace.
Resistive potentiometric element is made from conductive plastic. Output is ratiometric; from 0% to 100% of excitation voltage.
The LPPS-36B series sensor is made from industrial duty materials for resistance to dust, temperature, shock, and vibration.
Rod End Joint thru-holes are 8 mm in diameter.
Options:
TECHNICAL SPECIFICATIONS
| Stroke Lengths: | From 14" (350mm) up to 28" (700 mm) |
| Mechanical Stroke Length: | Stroke Length + 0.28" (7 mm) |
| Non-Linearity (BFSL method): | </= +/- 2.5% of full stroke |
| Resolution: | Infinite |
| Repeatability: | 0.0004" (0.01 mm) |
| Maximum Operating Velocity: | 5 m per second |
| Element Type: | Conductive plastic |
| Output: | 0 to 100% of excitation voltage |
| Element Resistance: | 5.0K ohm (+/- 20%) to 10.0K ohm (+/- 20%), Depending on Measuring Range |
| Maximum Excitation Voltage: | 36 VDC |
| Current Draw: | ~10 mA (nominal) |
| Output Cable: | 3 conductor, 24 AWG, braided shield, PVC jacket, 3 foot long |
| Operating Temperature Range: | -40 to +195°F (-40 to +95°C) |
| Thermal Coefficient of Sensitivity: | <0.03%/°C nominal |
| Humidity: | 95% Max. RH (non-condensing) |
| Liquid & Dust Protection: | IP61 |
| Shock Rating: | 50g (single hit), IEC68-2-29:1968 |
| Vibration Rating: | 20g, IEC68-2-6:1982 |
| Housing Dimension (O.D): | 1.4 inch (36 mm) |
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LPPS-36B Ruggedized Linear Potentiometer Position Sensor with Rod End Joints
Product Description
The LPPS-36B Ruggedized Linear Potentiometer Position Sensor is engineered for applications requiring extended measurement ranges and superior durability in demanding industrial environments. With its robust 36mm diameter housing and heavy-duty construction, this versatile sensor delivers reliable position feedback for long-stroke applications while maintaining excellent resistance to environmental challenges. Featuring sturdy rod end joints with 8mm thru-holes for secure installation, the LPPS-36B combines extended range capability with industrial-grade performance for applications ranging from heavy machinery to large-scale industrial systems.
Available in extended stroke lengths from 350 to 700 mm (14 to 28 inches)
Heavy-duty rod end joints with 8mm thru-holes for secure mounting
Ratiometric output for accurate measurement across long strokes
Anodized aluminum housing for superior corrosion resistance
IP61 rated for dust-tight and water-resistant operation
Robust 1.4" (36mm) OD housing for industrial durability
The LPPS-36B is ideally suited for heavy equipment monitoring, industrial press systems, large-scale automation, and extended-range position feedback applications where durability and measurement length are paramount.
Industrial Performance
Heavy-Duty Design for Extended Ranges
The LPPS-36B Linear Potentiometer Position Sensor is specifically engineered for applications requiring longer measurement ranges and enhanced durability. Its substantial 36mm diameter profile provides the structural integrity necessary for extended stroke lengths up to 700mm, delivering reliable operation in environments where standard sensors might be insufficient. The robust construction ensures consistent performance in applications with significant mechanical stress, vibration, and environmental challenges.
Long-Stroke Measurement Technology
The LPPS-36B utilizes a high-quality conductive plastic resistive element optimized for extended measurement ranges. Its ratiometric output (0% to 100% of excitation voltage) ensures accurate position data across the entire stroke length, maintaining precision even at the extremes of its operational range. This extended measurement capability makes the LPPS-36B ideal for applications requiring longer travel feedback with industrial-grade reliability.
Applications
Heavy Equipment Systems
The LPPS-36B excels in heavy equipment applications:
Construction Machinery
In construction equipment, the LPPS-36B provides critical position feedback for extended hydraulic systems, boom positions, and attachment control. The robust housing and secure 8mm rod end joints accommodate the substantial forces encountered in heavy machinery operation.
Agricultural Equipment
For agricultural machinery, the LPPS-36B's extended stroke ranges and durability make it ideal for monitoring implement positions, hydraulic systems, and automated control mechanisms across long operational ranges.
Industrial Manufacturing
The LPPS-36B delivers exceptional performance in manufacturing environments:
Large-Scale Presses
In industrial press operations, the LPPS-36B provides precise position monitoring across substantial travel distances, enabling accurate control and safety monitoring of large mechanical systems.
Material Handling Systems
For extensive material handling equipment, the extended range capabilities of the LPPS-36B allow for continuous monitoring of long-travel components such as conveyors, lifts, and transfer systems.
Fluid Power Systems
The durability and extended range of the LPPS-36B make it ideal for fluid power applications:
Hydraulic Cylinder Monitoring
The sensor excels in long-stroke hydraulic cylinder position sensing, where the 8mm rod end joints facilitate direct installation on cylinder mounting points while accommodating significant mechanical loads.
Large Valve Systems
For industrial valve systems requiring extended travel monitoring, the LPPS-36B provides reliable position feedback for improved control and diagnostic capabilities.
Research and Testing
The extended range and precision of the LPPS-36B suit it for specialized research applications:
Structural Testing
In structural and materials testing, the LPPS-36B can monitor displacements across extended ranges with consistent accuracy, providing valuable data for research and quality control.
Motion Analysis
For large-scale motion analysis systems, the extended stroke lengths available with the LPPS-36B enable comprehensive monitoring of mechanical movement across substantial distances.
Installation and Integration
Mounting Options
The heavy-duty rod end joints of the LPPS-36B provide secure mounting capabilities:
Direct connection to substantial mechanical linkages through 8mm thru-holes
Integration with large hydraulic cylinders and actuators
Attachment to heavy-duty moving components
Secure positioning in high-vibration environments
Electrical Specifications
The LPPS-36B features straightforward electrical connections:
Ratiometric output proportional to position (0-100% of excitation voltage)
Conductive plastic resistive element for extended operational life
Simple three-wire configuration
Compatible with standard industrial controllers and monitoring systems
System Integration
For maximum performance, the LPPS-36B can be integrated with:
Heavy equipment control systems
Factory automation controllers
Data acquisition systems for industrial processes
Predictive maintenance monitoring equipment
Safety and position verification systems
Durability Features
The LPPS-36B is built to withstand the most challenging environments:
Anodized aluminum housing for superior corrosion resistance
IP61 environmental rating for protection against dust and water
Industrial-grade materials resistant to temperature extremes
Robust construction to withstand significant shock and vibration
Designed for reliable operation in harsh industrial conditions
Customization Options
The LPPS-36B can be tailored to meet specific application requirements:
Various stroke lengths from 350mm to 700mm
Custom cable specifications including length and termination
Modified mounting configurations for specialized installations
Enhanced environmental protection for extreme applications
Construction Quality
The LPPS-36B is manufactured with industrial durability as a core design principle. Its substantial anodized aluminum housing provides excellent corrosion resistance and mechanical integrity, while the IP61 environmental rating ensures protection against dust and water intrusion. This thoughtful construction ensures reliable operation even in the most demanding industrial environments where extended measurement ranges are required.
Conclusion: Extended-Range Position Sensing for Industrial Applications
The LPPS-36B Ruggedized Linear Potentiometer Position Sensor with rod end joints represents an ideal solution for applications requiring longer measurement ranges combined with industrial-grade durability. Its robust design and extended stroke capabilities make it particularly suitable for demanding applications across heavy equipment, manufacturing, fluid power, and research sectors.
By incorporating this sensor into your systems, you benefit from:
Extended measurement ranges from 350mm to 700mm
Industrial-grade durability with 36mm diameter housing
Secure mounting through heavy-duty 8mm rod end joints
Precise position measurement with reliable ratiometric output
Robust construction for consistent long-term operation in challenging environments
Versatility across multiple industrial application domains
For engineers and system designers seeking reliable extended-range position feedback solutions, the LPPS-36B offers proven technology with the durability and measurement capability to meet the most demanding industrial requirements.