OVERVIEW
PRODUCT DISCONTINUED SEPTEMBER 2025
• Thermocouple Input: Type J, K, T (and more) (8 independent input channels)
• Linearized Analog Output: 0 to 5 VDC (8 independent output channels)
• Includes programming software GUI (USB connection to PC)
• Supply Voltage: 10 to 28 VDC
• On-board CJC
• Includes (8) mini-plug signal input connectors
• Includes detachable signal output/power wiring harness
• Compact Size, only 7.0" x 3.5" x 1.6"
MADE IN THE USA
The HGSI TCA-IND-U-8-A4 Thermocouple Amplifier Module functions to convert the low output voltage signal from up to 8 thermocouple probes into 8 independent linearized 0 to 5 VDC output voltages. This output is ideal for interfacing to dataloggers, aftermarket ECU's, temperature indicators, chart recorders, controllers, or other instrumentation equipment.
Supported thermocouple types are: J, K, T, E, N, R, S and B
Setup of the TCA-IND-U-8-A4 Thermocouple Amplifier module is made simple using the included Windows programming software. The Amplifier interfaces with the PC via USB.
Options:
TECHNICAL SPECIFICATIONS
| Input: | J, K, T, E, N, R S & B type thermocouple (ungrounded) |
| Number of Thermocouple Input Channels: | 8 |
| Thermocouple Measuring Range: | User Selectable |
| Input Connection: | Mini Thermocouple Jack |
| Number of Output Channels: | 9 total (8 for Thermocouple Channels, 1 for Accelerometer) |
| Analog Output Range: | 0 to +5 VDC |
| Analog Output Resolution: | 0.0625 VDC |
| Analog Output Response Time: | 10 mS |
| Digital Output Protocols: | USB, CAN, RS232 |
| Digital Output Resolution: | from 12 bit to 18 bit (user selectable) |
| Digital Output Response Time: | from 25 mS to 330 mS (depending on selected Resolution) |
| Output Cable: | 15 conductor, 22 AWG, PVC jacket, 3 foot long (detachable) |
| Supply Voltage: | 10 to 28 VDC |
| Current Draw: | < 50 mA |
| Operating Temperature Range: | +32 to +125°F (0 to +50°C) |
| Humidity: | 85% Max. RH (non-condensing) |
| Liquid & Dust Protection: | IP51 |
| Housing Dimensions (L x W x H): | 7.0 x 3.5 x 1.6 inch |
| Weight: | 0.6 lb (265 g) |
DOCUMENTS & DOWNLOADS
VIDEOS
No Result Found
PRODUCT NUMBERS
Universal Multi-Channel Thermocouple Signal Conditioner with 0–5V Output
Limited availability may still exist. Contact us for replacement options or equivalent solutions.
The TCA-IND 8 Channel Thermocouple Amplifier is a compact, high-performance signal conditioning module designed to convert low-level thermocouple signals into stable, linearized analog voltage outputs. Supporting up to eight independent thermocouple input channels, this amplifier enables accurate, real-time temperature data acquisition across a wide range of industrial, motorsports, and testing applications.
Designed for seamless integration into data acquisition systems, ECUs, and control platforms, the TCA-IND module delivers precise 0–5 VDC outputs, making it an ideal interface between thermocouple sensors and modern instrumentation systems.
Multi-Channel Thermocouple Signal Conditioning
The TCA-IND amplifier is designed to process up to eight independent thermocouple inputs simultaneously, making it ideal for applications that require multi-point temperature monitoring.
Each input channel is independently conditioned and converted into a corresponding linearized analog output signal, allowing users to monitor multiple temperature points with a single device.
This multi-channel capability is especially useful for:
Engine and exhaust temperature monitoring
Industrial process control
Multi-zone thermal analysis
Laboratory and R&D testing
Data logging and instrumentation systems
Universal Thermocouple Compatibility
The TCA-IND supports a wide range of thermocouple types, providing flexibility for various measurement requirements. Supported thermocouple types include:
Type J
Type K
Type T
Type E
Type N
Type R
Type S
Type B
This broad compatibility allows the module to be used across applications ranging from low-temperature measurement to high-temperature industrial processes.
Users can select the appropriate thermocouple type and measurement range through the included software interface, ensuring optimal performance for each application.
Linearized 0–5 VDC Analog Outputs
The primary function of the TCA-IND amplifier is to convert thermocouple signals into linearized analog outputs:
Output range: 0 to 5 VDC
Resolution: 0.0625 VDC
Response time: 10 milliseconds
These outputs are ideal for interfacing with a wide range of systems, including:
Data acquisition systems (DAQ)
Aftermarket ECUs and engine management systems
Temperature indicators and displays
Chart recorders
Industrial controllers
By providing a stable and linear output signal, the TCA-IND simplifies integration with systems that require voltage-based inputs.
Built-In Cold Junction Compensation (CJC)
Accurate thermocouple measurement requires proper cold junction compensation. The TCA-IND features integrated on-board CJC, ensuring that temperature readings are automatically corrected for ambient conditions at the input connection.
This eliminates the need for external compensation hardware and helps maintain measurement accuracy across varying environmental conditions.
Advanced Digital Communication Options
In addition to analog outputs, the TCA-IND includes digital communication capabilities for enhanced system integration:
USB (for configuration and data interface)
CAN
RS232
These digital protocols provide flexibility for both setup and real-time data transmission, allowing the module to be integrated into advanced monitoring and control systems.
Digital output resolution is user-selectable, ranging from:
12-bit to 18-bit resolution
Response times vary depending on resolution settings, offering flexibility between speed and precision.
User-Friendly Programming Software
The TCA-IND includes a Windows-based programming software interface that simplifies configuration and setup.
Key features of the software include:
Easy selection of thermocouple types
Customizable measurement ranges
Output scaling configuration
Real-time monitoring and diagnostics
The module connects to a PC via USB, allowing users to quickly configure and optimize performance without complex setup procedures.
Compact, Rugged Design
The TCA-IND is designed with a compact footprint, making it easy to integrate into tight spaces:
Dimensions: 7.0" x 3.5" x 1.6"
Weight: approximately 0.6 lbs
Its durable housing provides protection in industrial and field environments, with:
IP51-rated enclosure
Operating temperature range: 32°F to 125°F (0°C to 50°C)
Humidity tolerance up to 85% RH (non-condensing)
This combination of compact size and rugged construction makes the TCA-IND suitable for both laboratory and real-world applications.
Easy Installation and Connectivity
The TCA-IND is designed for straightforward installation and wiring:
Includes (8) mini thermocouple input connectors
Includes detachable output and power wiring harness
15-conductor cable (22 AWG, PVC jacket, 3 ft long)
This plug-and-play design reduces installation time and simplifies system integration.
Low Power Consumption
The module operates on a wide supply voltage range:
Supply voltage: 10 to 28 VDC
Current draw: less than 50 mA
This low power consumption makes it suitable for battery-powered systems, mobile applications, and energy-efficient designs.
Typical Applications
The TCA-IND 8 Channel Thermocouple Amplifier is widely used in applications requiring multi-point temperature measurement and signal conditioning, including:
Motorsports and engine development
Exhaust gas temperature monitoring
Industrial process control
Thermal system testing
Aerospace and automotive R&D
Environmental and laboratory testing
Its ability to convert thermocouple signals into usable voltage outputs makes it a valuable tool in both testing and operational environments.
Made in the USA Quality
Manufactured in the USA, the TCA-IND is built to high quality standards, ensuring reliable performance and consistent operation across demanding applications.
Why Choose the TCA-IND Thermocouple Amplifier?
The TCA-IND stands out as a versatile and high-performance signal conditioning solution due to its:
8 independent thermocouple input channels
Universal thermocouple compatibility (J, K, T, E, N, R, S, B)
Linearized 0–5 VDC analog outputs
Integrated cold junction compensation
Advanced digital communication options
User-friendly programming software
Compact and rugged design
Low power consumption
A Reliable Solution for Multi-Channel Temperature Measurement
Accurate temperature data is critical for performance, safety, and system optimization. The TCA-IND 8 Channel Thermocouple Amplifier provides a powerful and flexible solution for converting thermocouple signals into usable data across a wide range of applications.
Even though this product has been discontinued, it remains a proven solution for multi-channel temperature measurement systems.
Looking for a Replacement?
Since the TCA-IND has been discontinued, we recommend contacting our team to discuss replacement options or upgraded solutions that meet your application requirements.
Our engineers can help you select the right multi-channel thermocouple interface for your system.